IoT Manufacture Monitoring
What is IoT Manufacture Monitoring?
Smart manufacturing machine system that utilize WIFI for remote monitoring.
By installing IoT Devices, factory machine’s performance & goods produced can be detected & counted. This data are sent over the internet for further processing at the IoT Platform.
Factory Setting
The feature in the settings are as follows:
Building : Data of buildings that stored manufacturing machinery.
Machine : Manufacturing machine data grouped by buildings, each building can have a lot of machines.
Device : Data of IoT Device, generally 1 IoT device are used for 8 machines.
Monitoring The Machine
IoT goes beyond Machine to Machine communication, these devices collect useful data and autonomously flow the data to other devices for remote monitoring.
| Report Measurement | ||
 |
Counter | Each machine’s movement counter |
|---|---|---|
|
Performance | Percentage of comparison between ration achieved with target counter |
|
Availability | Percentage of machine’s work time reduced with down time |
| Monitoring | ||
| Real time monitoring are available with on premise application, meanwhile remote monitoring (optional for owner) need to synchronize the data through internet. | ||
| Shift & Target Counter | ||
| Set the machine’s time shift and the target counter, reports will be summarized per shift | ||
| Treshold Setting | ||
| Set the number of movement per 60s to check if the machine’s functioning or not | ||
| Fraud Detection Setting | ||
| We’ve prepared a feature to prevent & spot data fraud. Comparing the following machine data: | ||
|
Standard received data | |
|
Fastest movement speed | |
The Benefits of IoT Manufacturing
A factory typically uses various machinery in the production line, can be a collection of standalone units or part of a continuous line. Human labors are required to operate or supervise the machine. Compared to manual operator records, here’s the advantages of IoT for the company:
| Benefit for | Advantage |
| Operation Team | Data is automatically recorded to the database. |
| Continuous Improvement Team | Remote monitoring of the factory with alarm trigger at the production line to handle Issues. |
| Engineering Maintenance Team | Keep track of each machine’s maintenance logs |
| Production Planning & Inventory Control | Fast calculation of production material usage & depreciation. (useful to prevent future depreciation) |
| Human Resource | Measure operational team performance objectively |
| Everyone | ERP Interface |